Shorten the process to improve efficiency Since the beginning of 2013, Jingwei Textile Machinery Yuci Branch proposed the principle of "process reduction and cost reduction", actively organize all units to implement the relevant measures and responsibilities. In the last year of last year, all units' craft personnel worked in equipment maintenance and tool application to solve the bottleneck Process and optimize the process, and many other cost savings of about 14.97 million yuan, impressive performance. Machinery factory (formerly small and medium-sized factory) process personnel for the two CNC lathes boring cutter turret compression thread exists on the existence of thread damage, can not be used normally, and to buy the knife holder to be 2050 yuan, in this case, the process Personnel self-repair turret, and the use of waste processing their own parts and accessories to reduce the purchase cost of 13,200 yuan. In addition, the technical staff also aimed at the irregular shape of the shaft parts of the spinning machine, machining requirements, long process flow, dimensional accuracy and geometric tolerance requirements of the status quo, designed eight sets of special fixtures. After production verification, the use of special fixture production parts pass rate of 100%. The use of special fixture not only reduces the structure of the combination fixture, adjust the time, but also to ensure that the fixture more convenient and faster, increased reliability, making the choice of cutting dosage than in the past increased by 5% to 10%, at the same time, each fixture can be a fixture Two parts, reducing the tool's empty travel time, parts production efficiency increased by about 15%, the annual cost savings of about 42,240 yuan. Parts company Rolla factory process staff also abolished the original polished external thread process, CNC machining of the external thread to install a CNC lathe installation of wire tools, so that each part of the processing time savings of 25 seconds, reducing the number of workers a , Each year can save 19,000 yuan processing fee. To the benefit of process technology To promote the company within the scope of advanced and applicable cutting technology, improve the company's metal cutting process level and production efficiency, and further promote the company to reduce costs and increase efficiency, the second half of 2013, the company was established "Jingwei Yuci Branch Tool Technology Promotion and Application Working Group." Over the past six months, the working group improved JWF1562-4220 small pedestal machining method and processing tool, and its single-piece processing efficiency increased by nearly 7 times. Solving the problem of fast tool wear in the hole machining center hole of Rolla double-headed car and increasing the tool life by 60 times ; Solve the wall plate plane milling due to the problem of excessive surface roughness of the tool problems; Rolla car threading tool application Wagas, cutting tool costs to buy about 500000 yuan. Technology Products Craft shop staff through the spinning machine, rapier loom and other parts of the processing technology to optimize, shorten the process, closed production and application of new materials and a series of innovative initiatives to reduce product manufacturing costs 1.5 million yuan . Spare Parts Company Spare Parts Factory Cost Reduction Costs. In 2013, they increased self-control of tooling and spare parts and produced a total of 60 sets of various spare parts and tooling sets, completed 10 sets of material car repairs, reduced tooling system cost by more than 20,000 yuan and renovated material car by 10,000 yuan. Cold work plant three-point bending machine beef tendons pad for wearing parts, under normal circumstances can be used for one year, and a need to import 10,000 yuan, however, due to the colony product yield and the number of large plate bending, to Three-point bending machine tendon pad serious damage, resulting in three-point bending machine tendon pad frequency conversion. But there is no ready-made three-point bending machine beef tendon pad manufacturers, for which, the plant from top to bottom teamwork, according to the use characteristics of tendon pad, spent 1030 yuan purchased a substitute material made mats, the service life is imported tendon pad Of the 5 times, and the effect is good, the annual savings of 35,721 yuan. See the actual effect by lean production Machinery factory (formerly large factory) Processing JWG1728, JWF1278 and other product parts and external components, there are many are not commonly used knives or non-standard tools, measuring tools, if the normal procedures for the design, manufacture or Buy, not only high cost, long cycle, but also affect the production schedule or processing quality. Craft workers from the existing tooling carefully selected to find the right tools and other tooling 14 kinds of savings of about 250,000 yuan. According to the requirements of spinning machine out of the installation process, cotton assembly plant process staff actively improve and design the loading tools while ensuring the stability of the spinning frame. Through the company's procurement and optimization of parity, the annual cost of tools can be saved by nearly 100,000 yuan. Steel collar bearing factory (the original electric plant) with belt furnace protection atmosphere provided by liquid ammonia cracking, the high cost of the process, and prone to decarbonization during the ventilation process, oxidation and other security risks. In order to ensure safety in production, the technicians of the original electric heating plant researched on the atmosphere of nitrogen + methanol with high stability and high safety factor. After a period of adjustment, trial production met the requirements of product processing. At the same time, the convenience of using homemade nitrogen Conditions, the annual cost savings of about 100,000 yuan accessories. Electric heating plant also took into account the Ministry of heat treatment box trolley furnace heating a long time, resulting in a lot of waste of energy, craft staff rack their brains, after continuous research on the insulation material, the two 125KW box trolley furnace insulation By simply refractory brick insulation to refractory brick + ceramic fiber insulation, this way, the use of ceramic fiber heat reflection principle to solve the box-type trolley furnace heating a long time, a serious problem of energy waste. Edit Comment Jingwei Yuci branch to rely on process management to reduce production costs, in line with the trend of market competition, technology staff with wisdom and sense of responsibility, strengthen independent innovation, the company through the storm, scientific development advice and suggestions, to a certain extent Improve the company's core competitiveness and development potential. In short, the enterprise cost management is a systematic and huge project, not only limited to a simple control of the budget, but also put their ideas and concepts into the process of enterprise cost management, the system as the yardstick, the data is Based on the assessment as a means to use scientific analysis methods to make cost management as a real escort for the development and growth of enterprises to ensure the foundation and guarantee to maximize its role.

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